Apsonic converter and booster imported parts for Lingke Ultrasonic Welding Machine Product Description   Technique specifications  

type	20kHz converter
frenquency	20Khz
power	1500/2000/2600w
horn journey	100
air pressure	0-10 bar
power supply	AC220v
mode	timer/energy/gauge

      Transducer/ converter
The transducer, also known as the converter, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks, usually titanium.   Between each of the discs there is a thin metal plate, which forms the electrode. As the sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing an axial, peak-to-peak movement of 15 to 20μm.   Transducers are delicate devices and should be handled with care. Once the elements are broken, the transducer will not function.     Booster
      The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.       The booster expands and contracts as the transducer applies the ultrasonic energy. 
The booster, like other elements in the welding stack, is a tuned device therefore it must resonate at a specific frequency in order to transfer the ultrasonic energy from the transducer to the welding horn. In order to function successfully, the booster must be either one half of a wavelength of ultrasound in the material from which it is manufactured, or multiples of this length. Normally, it is one half wave length.                     welding of plastic using ultrasonic       Ultrasonic welding of plastic materials creates a molecular bond within the weld seam. Longitudinal vibrations in frequencies of 20 kHz, 30 kHz, and 35 kHz with tool amplitudes between 5 μm and 50 μm are introduced into the plastic materials under the action of force. Ultrasonic vibrations are focused by means of special design of the components or tools. This specific geometry within a component is referred to as energy director. The contact points in the joining area are actively molded by means of energy input to achieve elastic deformation. Friction occurring between the contact surfaces and within the molecule chains generates heat that causes the material to melt.      Applicable all industry     Widely used in the automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on. automotive industry:      Highest weld quality: Vehicle parts must be joined to be tight, strong, dimensionally accurate and visually impeccable. Ultrsonic welding is a fast and economic solution for this complex task.   hygiene industry :Laminating of nonwoven materials using ultrasonics        The general principle of ultrasonic welding can also be applied to nonwoven materials. The thermoplastic fibers are activated by mechanical vibrations thus melting and bonding in pre-defined patterns. A weld tool, referred to as Sonotrode, transmits the vibration into the nonwoven material. In industrial applications, ultrasonic frequencies between 20 and 35 kHz are common, with amplitudes (tool travel distances) of 10 μm to 50 μm. Processing of nonwoven materials is often performed in continuous processes at high web speed. By application of rotary tools, it is possible to achieve processing speeds of up to 800 meters/minute. A specifically engraved drum is used as welding, embossing, or cutting anvil. The contour of the anvil drum focuses the energy and precisely defines the weld spots required for the respective product.              

Packaging & Shipping     Packing details 1)Seaworthy pack: Bubble pack+stretch films+wood frame with marks of product information 2)Packing method can be also changed according to the clients' special requirement       Our Services     1)Analyse the different marketing conditions with customers and help to choose the  machines which can save the investing cost and create quicker and more profits. 2) Help customer to training the technicians in our factory . 3)Any after-sell service problem will give feedbacks within 2 hours. 4)All the products we send out promise lift long after-sale service. 5) more professional.     Company Information     Zhuhai Lingke Automation Technology Co.,Ltd is located in zhuhai,guangdong province,China,founded in1995,focus designing,researching,developing,manufacturing and selling ultrasonic welding machines,ultrasonic cleaning machines,ultrasonic spin melt machines and hot melt machines. There are more than 20 self-developed designs and molds for your reference. To meet the latest market trends, there are at least 2 new products monthly issued.       with rich experience and considerate services, a reliable supplier has been established for many international buyers, whese in-house facilities would satisfy your OEM/ODM projects.And our experienced engineers, using high technology and software systems,are able to meet your customized requirements. A capasity of 400 sets per month can fill your bulk orders with ease.        prices and stylish designs,our products are extensively used in toy industry, printing supply industry,electronics industry,textile industry,packaging industry,household electrical appliance industry,medical industry,automobile industry,stationery industry and other industries.                     FAQ    1.Are you factory? Yes,lingke is located in zhuhai,near Macao,guangdonrg,with 20 years ,selling ultrasonic plastic welding machine,spin welding machine,hot plate welding machine,ultrasonic cleaner.   2.What service will you provide when I come to China? We will pick up you to our factory and help you to book the hotel.   3.How can you guarantee we receive a good quality? We have a serious group of quality control from component to finish product.and we also have mature assemble lines and operation instruction.   4.Do you provide any help about the product operation? English operation instruction and video will be available.   5.How about warranty? One year warranty,and providing lifelong free technique consultation.   contact information
Email: export4ATlingkeultrasonics.com

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Tel:0086-756-8301335

Website:www.lingkeultrasonics.com

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